References

New automatic powder coating line with robotic painting

For one of the largest employers in the Olomouc region, we built a fully automated and robotic powder coating line. Due to its high capacity, the robotic application was equipped with a seventh axis, enabling efficient coating of complex-shaped products at a speed of 2 m/min. The new technology, funded by grants, ensures efficient and precise coating with minimal human intervention.

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Powder coating line

Vypalovací pec

Navěšovací led lišta

HiVision control system

Powder centre

Paint booth

Neutralization station

Project information

Customer	ZLKL, s.r.o.
Year of Realization	2024
Location	Loštice (CZ)
Industry	Job Coating
Flow profile	500 mm × 2000 mm × 2200 mm (w x h x l)
Maximum product weight	70 kg
Technology	5-stage chemical pretreatment Drying oven with direct heating Automatic coating booth with 6+6 InoGun guns + 2 manual guns Painting robot with a 7th axis for product overspray Curing oven with direct heating Continuous conveyor with an upward groove and a nominal speed of 2 m/min Central control system HiVision Hanging LED strip for efficient use of the pass-through profile Batch neutralization station

Project description

The customer requested a multimetallic robotic powder coating line meeting high surface finish requirements.

The line was designed and built for large-sized, thin-walled products and the automotive segment, allowing for coating without human intervention. Due to its high capacity, the robot was equipped with a seventh axis, enabling efficient coating of complex-shaped products at a speed of 2 m/min.