References

New powder coating facility for heat pumps

The powder coating facility was built with the intent to keep everything under supervision and improve product quality. This coating facility has a four-stage chemical pre-treatment, which is able to guarantee the corrosion resistance of the products for 480–720 hours in the salt chamber. It is a continuous powder coating facility with a nominal speed of 1 m/min and the ability to finish up to 340,000 ㎡/year in one shift.

Project information

Customer	PZP KOMPLET a.s
Year of Realization	2019
Location	Dobruška (CZ)
Technology	four-stage chemical pre-treatment DEMI equipment neutralization station drying furnace plastic booth ITS for quick color changes with Inobell spray guns (rotating bell instead of nozzle or deflector) curing furnace continuous coveyor control system HiVision®

Project description

The powder coating facility was built with the intent to keep everything under supervision and improve product quality. This coating facility has a four-stage chemical pre-treatment, which is able to guarantee the corrosion resistance of the products for 480–720 hours in the salt chamber. It is a continuous powder coating facility with a nominal speed of 1 m/min and the ability to finish up to 340,000 ㎡/year in one shift.

Another important parameter was the uniform paint thickness of the products. Therefore, we have installed a unique Inobell powder bell system in our coating booth. The bells guarantee a uniform paint thickness of 80 µm throughout the product.

The client had no experience in surface treatment, so we helped the company with the following:

Professional training focused on individuals
Creating a concealment and hanging system for the products
Use of appropriate instrumentation and laboratory techniques for analyses
Preparation of the hall for the considered technology (ventilation, lighting, compressed air, etc.)